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Posted in Energy Management

An energy audit is a formal survey, analysis and inspection of a building or company’s energy flows, processes, systems and conservation efforts. The Department of Energy encourages home energy audits for the sake of money and efficiency. All organizations should get regular energy audits to uncover problems, fix issues and maximize sustainability.

Energy Audit

Commercial Energy Audit Basics

Energy audits involve a professional inspector who assesses buildings, systems and programs for cost savings, waste reduction and sustainability opportunities. These formal audits result in an audit report that may contain accomplishments, recommendations and non-compliance findings. Energy audits will almost always identify redundancies, uncover managerial mistakes and reduce energy costs.  Each building is different, so audits each come with unique risks and opportunities.

Energy Audit Inspections

During the energy audit, an energy auditor will visit the site. They will most likely start off the event with an introductory meeting that will review goals and intentions.  A site inspection will include assessments of lighting, air conditioners, machine controls, refrigeration equipment, air compressors, heating and ventilation systems and anything else that is using energy. Remember, energy sometimes refers to power from either electronic or pneumatic systems. Production facilities often use air hoses to power machinery, so tiny leaks are equally wasteful and concerning.

Energy Audit Interviews

Energy auditors will want to interview team leaders, facility managers and upper administrators. Many companies that maintain international certification, such as the ISO 14001 Environmental Management System (EMS) credential, use energy audits to help maintain compliance with their program. These companies may steer auditors to only talk with model employees, but energy auditors often want to randomly interact with regular employees in order to really understand operations.

The audit will conclude with the auditor analyzing their metrics, such as pressures, light levels and power draw, along with other information to produce a final report that establishes energy conservation goals, standards, measures and suggestions.

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Posted in Building Automation

As owners continue to see pressure on rental prices, automating building and energy systems is emerging as a productive means to increase profitability.  By investing in these systems, facility owners are locking in profitability gains by reducing energy use, staff and waste.  There are a few reasons why automated tools achieve these goals.

building automation system

Efficiency Improvement and Waste Reduction

First and foremost, building automation systems improve efficiency be reducing the power used during off-hours automatically.  Additionally, they monitor temperatures during the day and slightly adjust to keep things comfortable yet at reduced power output levels.  Third, they reduce the waste water used in HVAC cooling systems, wasted power consumption and wasted materials from unnecessary maintenance.

Improve Profitability

Reducing the power output automatically reduces the costs required to run a building.  Facilities owners reduce power consumption by anywhere from 5% to 20% depending on the existing legacy systems.  That immediately translates to the bottom line and NOI.  Furthermore, maintenance staff are often reduced by one, two or three people.  Those savings flow straight to the bottom line as well.  While there is some upfront cost, the ROI recoups the value of the purchase in 2 to 3 years on average.

System Training

An investment in new building automation helps to improve the skills and capabilities of your staff as well.  While less people are needed to run and maintain a building, the remaining staff can be more nimble and capable.   BCS provides customized building automation system training- either on site or in our state of the art facilities to help your facilities team run their equipment as efficiently as possible.

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Posted in Energy Management

A hospital’s building automation system does much more than just optimize the HVAC system. Advanced building automation systems enable administrators to monitor and control a wide array of critical functions. These include life safety, plug load, access control and customized circulation. Hospital system upgrades reduce maintenance costs and increase energy efficiency.

Hospital Building Automation

The Needed for Local Customization

Local system interfaces allow health care professionals to control specific performance aspects of their facility. For example, hospital surgeons use control interfaces outside their operating rooms to create pressurized spaces. This allows the doctor to view conditions inside the space and make changes without physically entering the room. Touch-screen devices, such as a system interface, integrates multiple zones into one device for unified control. An equipment touch-screen interface may enable the operator to adjust HVAC equipment in a room for patient comfort and safety.

Performance Metrics and Dashboards

Health care facility administrators use building automation dashboards to track things like safety factors, energy usage, room occupancy, regulatory compliance, environmental conditions and equipment maintenance. This helps them to monitor and manage critical spaces like operating and isolation rooms. Facility administrators can access this data via tablets, smartphones and graphic dashboards to improve operations, system uptime, turnaround times and energy management. It empowers hospital staff to use mobile tablet devices and management apps to view air, humidity, pressure and temperature data.

Advanced Analytics

Some building automation systems integrate and interact with hospital software systems. One of the leading health care industry trends are solutions that bridge the IT and data sharing gaps between clinical systems and building automation programs. Facility administrators that can track real-time bed, room and equipment usage will provide better service and more comfortable environments for patients. For instance, many hospital leaders prefer to integrate the admission, discharge and transfer systems into the building automation platform for energy conservation management. That is, a patient discharge and unoccupied room will automatically trigger the equipment and HVAC system to enter sleep or standby modes.

Some hospitals are even integrating operating room scheduling into the building automation system to reduce the number of air changes per hour for unoccupied periods.

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Posted in Facility Budgeting

The Environmental Protection Agency awards the Energy Star certification to energy-efficient commercial buildings. You have probably seen the signs and stickers on doors and walls of the companies that meet the standards.

energy star logoWhy do companies work to get the blue Energy Star? The reasons are varied, but a majority of them report increased revenues and value as two of the reasons.

Energy Star Keeps Money in The Company

Businesses that changed their operations and equipment to meet Energy Star standards report savings on their energy bills. According to the EPA, about a third of a building’s energy is wasted every day. The Energy Star program provides actionable steps to save money spent on wasted energy.

Energy Star Increases the Value Of Property

Owners of Energy Star certified property say the buildings are worth more than comparable buildings without the certification. Specifically, they report:

    • Energy Star buildings have lower operating costs.

 

    • The buildings are more marketable.

 

    • Rental buildings have higher revenue

 

    • They have a higher asset value.

 

    • The building’s impact on the environment is reduced.

 

The Process for The Certification

Energy Star certification is completed by a third-party, independent evaluation. Buildings are rated on a scale of 1 to a 100, and those scoring over 75 earn the Energy Star certification. Receiving the 75+ rating validates the building as being in the top 25% of energy-efficient buildings in the country.

How We Help You

Building Control Services provides an energy optimization service. We will examine your building and make recommendations to help lower operating costs. We can also help your building earn the Energy Star certification.

Our trained and experienced technicians will conduct a thorough examination of your property. We’ll examine your:

    • Past and current energy costs

 

    • Inspect your HVAC system

 

    • Review your energy management software

 

    • Check the power system’s workflow to ensure optimal operation
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Posted in Energy Management

Did you know that America is the global leader in wasting energy? The financial consequence of wasting and overusing energy is increased operational costs.  Companies that waste energy will spend more money without an appreciable ROI. The expected lifespan of production machines will diminish, there will be less capital for improvements and the company will create an unpleasant carbon footprint. Business leaders and facility managers can minimize energy waste by consulting with energy experts and by following the advice below.

Minimize Energy Waste

Implement an Environmental Management System

The Environmental Protection Agency (EPA) defines an Environmental Management System (EMS) as practices and processes that enable an organization to reduce increase operating efficiency and environmental impacts. An EMS will cost time, money and commitment, but the benefits are priceless. Formal EMS programs, such as the ISO 14000 series, are professional certified through national and international accrediting agencies. These programs are very demanding and comprehensive.

However, the EMS program will provide a structured framework for organizations to manage their operations and associated environmental impacts. They will help companies save money related to water, waste, energy and purchasing. EMS programs guarantee better management of environmental risk and compliance with legal regulations.  They demonstrate sustainability commitment and corporate responsibility to the public, which are powerful advertising and marketing tools.

Smart and Strategic Management

The first step is to hone the skills, buy the technology and establish the incentives to monitor and evaluate energy usage. Companies must first benchmark and quantify facility energy-usage data before they can reduce costs and energy consumption. Facility managers can do this through viewing energy consumption from an outside auditor’s perspective. They should accurately allocate energy costs based standard factors, such as square footage or processing unit. Next, they can digitally monitor facility-level energy consumption through innovative devices, integrated software and even basic spreadsheet-based models.

Facility managers should consider employing the services of energy auditors, industrial experts and sustainability support groups. For example, the EPA’s Energy Star program offers a useful Energy Program Assessment Matrix to help companies evaluate energy management performance. The Department of Energy’s Industrial Technologies Program provides comprehensive energy assessments. There are also many excellent third-party consulting companies that provide holistic solutions and energy management support.

Finally, facilities can lower their energy usage through design improvements, which may reuse of waste heat, and intelligent production scheduling, which will automate equipment change overs.  They are also many new groundbreaking technologies that offer power-control devices, motion-control solutions and energy-efficient components.

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Posted in Mechanical Equipment

Most buildings utilize ceiling-based air distribution systems to keep the building comfortable and air floor pumping.  However, this has come under question as the benefits of Underfloor Air Distribution (UFAD) become more widely understood.  Underfloor technology may be more efficient, less costly and serve the building tenants better. For that reason, it is gaining popularity.

UFAD Vents Smaller Image

American AgCredit implemented an award winning UFAD system in their world headquarters in Wichita, KS. Pictured above, you can see their office floor ventilation dispursement.

Underfloor Technology takes advantage of the structural concrete slab and the raised access floor system to provide conditioned air directly into the living and working spaces of a building.  One of the core benefits is that the air can be delivered through several different vents.  That includes places in the floor, furniture and partitions. The variety of vents allows for a much more measured and well-distributed air condition system. That means there is less power required to achieve the same conditions as a single vent.  This system has also resulted in survey respondents also reporting much better thermal comfort and improved indoor air quality.

Even better, underfloor technology often combines a facility’s heating, ventilating, and air-conditioning system with the major power, voice, and data cables all under the raised floor.  This saves space and makes the construction much more elegant and efficient. Furthermore, it allows much easier maintenance techniques.  When one component breaks down, they can all be checked at the same time.  Lastly, the whole system can be managed from a single system that is easier on staff and results in more efficient responses to problems.

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Posted in Mechanical Equipment

Each ClimateCraft product is designed to increase efficiency, maximize profits, and provide a solution to any customers’ unique need. Below is a list of ClimateCraft products and how they can be applied in a variety of diverse applications.

ACCESS
When retrofit is required and space is limited in the mechanical room, ACCESS  air handling units are engineered to be assembled on the job site. ACCESS comes with full factory support and a long list of successful installations where traditional instillation methods would be impossible. In 2011 for example, the air handling unit at Vanderbilt University Medical Center began to fail. With a short timeline of one weekend, a request from the customer for minimal disruption and only a 6 ft wide opening to the mechanical room, the mechanical team, against all odds, installed the unit ahead of schedule and saved 10% on labor costs with ClimateCraft’s ACCESS.

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FanMatrix
Using multiple fans in each air handler and fully redundant AHUs, the FanMatrix minimizes air flow disruptions from mechanical failures. The fan array towers of the FanMatrix will provide any project with excellent air handling performance while balancing longevity with operational costs. The University of Texas MD Anderson Cancer Center utilized ClimateCraft ACCESS units with FanMatrix arrays which ultimately reduced operating costs and improving reliability. With eight new 10 HP fans in an array, MD Anderson no longer had to worry about an AHU shut down. If one fan fails, the other fans will adjust to compensate for the shortage.

MatrixMonitor
MatrixMonitor allows owners to operate efficiently by including a remote BAS system. This cost saving airflow measurements and monitor system enhances reliability and continually checks equipment operation. This tool improves operational performance by providing accurate airflow measurements on fan arrays, adjusts for air density changes automatically, and tracks fan array pressure increase and air temperature which allows faster adjustments of performance issues. The microprocessor-based design reduces internal wiring which in all, improves reliability. Motor life is extended because of fan surge detection and reporting to avoid equipment from operating in the surge region. Improved serviceability is backed by notification for fan bearing lubrication and fan vibration monitoring to predict and prevent motor failures.

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Posted in Preventative Maintenance

It’s almost summertime in the Midwest, which means one thing- outside heat and humidity! For HVAC contractors, it’s HVAC cleaning season. As units remove heat from a home through the refrigeration line, outside particles pull in causing reduced airflow and a high electricity bill. As you know, this time of year, it’s important to change out air filters and unit coils to extent HVAC unit life.

Prepare for HVAC Cleaning Season by having these items in your arsenal to check the superheat and subcooling, install, service and clean those HVAC units:

1. Quickly and easily check superheat and sub cooling

Ritchie Manifold Quick Connect Hoses 42001- 5% off
Three pack: 22985, Yellow: 22060, Blue: 22260, Red: 22660

ritchie manifold quick connect hoses set with sight glass

2. Install new equipment

Malco Service Wrenches- 5% off
RRW3

malco service wrench

VAC Pump QS5 700-100-P1 and Ritchie VAC Hoses- 10% off

  • 1/4 inch 25860
  • 3/8 inch 15660
  • ½ inch MH120006EAK

inficon vac pump qs5

Inficon Recovery Machines- 5% off
714-202-G1

inficon recovery machine

Fieldpiece Micron Gauges- 5% off
SVG64

fieldpiece micron gauge

3. Service HVAC equipment

Fieldpiece MultiMeter- 5% off
LT171A

fieldpiece multimeter

Schraeder Core Remover MJAVCT & Appion MGAVCT 5/16- 5% off

appion core removerschraeder core remover

11-n-1 Klein Screwdriver- all Klein tools 5% off
320577

11 n 1 klein screwdriver


Yellowjacket Pump Oil- quart and a gallon TZMGLN and Ritchie Vac pump oil TZMGLN- 5% off

yellowjacket pump oil

CPS and Diversitech Schraeder Caps & Cores- 5% off

  • Diversitech Valve Cores VVC1
  • Quarter Inch Schraeder Caps VC4
  • CPS Valve Cores CD4460
  • Six Pack CD4460/6

cps proset hose accessorydiversitech valve cores

4. Clean A/C Unit

ACE Coil Cleaner- 5% off
Indoor Coil Cleaner: EKC-1
Outdoor Coil Cleaner: ABP-1

ace coil cleaner 1ace coil cleaner 2

Condensate Tabs DTJR- 5% off

ace condensate tabs

Visit BCS Parts and enjoy 5% off all items in the “BCS Parts Spring Cleaning Kits” now through June 10, 2017!

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Posted in Energy Management

Organizational profits and revenues are dependent on proper energy and facility management. As companies continue to grow, this naturally increases the need to improve energy and facility management training programs, outcomes and capabilities.

Energy and Facility Management Training Tips

Most companies will benefit from utilizing external experts and by following the suggestions below.

Benchmark Current Performance

Facility managers should conduct comprehensive assessments of current training programs. This should include reviews of attendance, curricula content, organizational support and real-world benefits. These assessments may reveal that initial training and new orientation is strong, but staff support and development for existing supervisors is weak. The results may question the effectiveness of training content that does not use optimal delivery methods, competency-based models and standard teaching techniques. Sometimes, these assessments will only identify new opportunities for improving sustainability, maintenance and cost savings.

Define Program Goals

The next step is to define the current and future objectives by collaboration between managers and senior leaders. This will help to determine energy goals, enhance maintenance protocols and improvement communication between management and staff. Common goals focus on cross-training and leadership development. For example, facility management training that involves new IT systems and solutions need the input of seasoned managers who are extremely familiar with the property, equipment and buildings. District and regional managers need cross-training to understand each other’s operational updates, new capabilities and best practices.

Track Progress

The final step is to monitor the progress of training activities through status meetings, data analytics and performance metrics. For example, energy, facility, inventory and maintenance information systems should be used to compile insightful reports on needs and progress.  Many large companies find it’s easier to employ the services of a third-party asset optimization company because this helps with capital planning, project development, risk management and engineering projects. Either way, companies should focus on long-term optimization solutions that offer strategic direction, budget predictability and comprehensive support.

A company with multiple location doesn’t necessarily have to set up separate training programs. Instead, they may select the most successful program that can be shared, customized and standardized. Companies that better manage their energy consumption and facility maintenance will minimize problems, remain competitive and more compliant with government regulations.

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Posted in Energy Efficiency

Heating and cooling accounts for up to 29 percent of an average building’s monthly operating budget. Saving even a little money each month on your gas and/or electric bill can make a big difference to your bottom line. Fortunately, there are several easy and inexpensive things you can do that will make a big impact on your energy usage.

hvac energy savings

Tips for Energy Savings in your HVAC Systems:

 

    1. Be diligent about replacing your HVAC filters. One of the easier–and most effective–things you can do to save energy each month is to regularly change your HVAC filters. When your system has to push through layers of dust and debris, it uses more energy (and costs more money.)

 

    1. Schedule those annual service calls. Having an HVAC technician examine your systems at the beginning the cold weather and warm weather seasons will make sure that your systems are clean, that all of the mechanical parts are well-lubricated, that the combustion by-products are well-vented, and that the system is running smoothly and unlikely to break down in the middle of the season.

 

    1. Switch to programmable thermostats. Investing in programmable thermostats is another way to save energy and help reduce your heating and cooling bills. By reducing the heat and turning up the temperature on your cooling system when your building is empty, such as in the evenings and on weekends, you can keep your systems from working any harder than necessary.

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Become an expert in building intelligence. Save money by lowering the total cost of ownership of your facility equipment. Sign up to receive helpful tips, tricks, and insights to facility management from people who’ve dealt with it all.